Fully Automatic Interval Patterned Roller Coating Production Line

Fully Automatic Interval Patterned Roller Coating Production Line

Machine operation video：

Machine introduction:

Fully Automatic Interval Patterned Roller Coating Production Line is a highly efficient and advanced manufacturing system designed for applying patterned coatings to various materials. It integrates automation, precision coating, and pattern control to meet high-quality production demands.

Main features:

1.Customizable Coating Patterns:

Supports both interval coating and full coating based on customer requirements.

Patterns can be fully customized.

2.Flexible Unwinding Options:

Hydraulic shaftless unwinding or non-stop automatic roll changing available for the unwinder.

3.Versatile Rewinding Configurations:

Single-station rewinding or dual-station rewinding can be selected for the rewinder.

4.Advanced Automation:

High automation level with PLC centralized control.

User-friendly human-machine interface (HMI) for simple operation.

5.Application Areas:

Food packaging

Semi-solid silicone coating

Adhesive tape production

Medical breathable tape

Technical parameter:

Machine model	ZQTB-J600
Coating method	Roller coating
Coating amount	30-100g/m²
Uniformity	±2%
Coating speed	5-80m/ min
Coating width	500-1200mm

 

Advantages

Precision Coating

Automated roller coating ensures uniform thickness and consistent pattern repetition, eliminating human error.

Efficiency & Cost Savings

Fully automated operation reduces labor costs and increases throughput (24/7 production capability).

Minimal material waste due to precise adhesive/coating application.

Versatility

Compatible with diverse substrates: paperboard, plastics, metals, and composites.

Adjustable parameters (speed, width, pattern intervals) for customized production.

 

Application:

Food Packaging

Used to apply functional coatings on packaging films, papers, or containers.

Ensures food safety by enabling controlled, contamination-free coating patterns (e.g., selective adhesive zones for sealing).

Semi-Solid Silicone Coating

Deposits silicone in precise patterns for products like:

Medical devices (e.g., adhesive wound dressings, silicone grips).

Industrial seals or textile coatings (e.g., waterproof fabrics).

Maintains uniform thickness for performance-critical applications.

Adhesive Tape Manufacturing

Applies patterned adhesives (e.g., dots, stripes) for:

Mounting tapes (non-slip or repositionable features).

Double-sided tapes with spaced adhesive areas to reduce material use.

Medical Breathable Tape

Coats hypoallergenic adhesives in intermittent patterns to enhance skin breathability

Other Industrial Uses

Electronics: Coating insulating or conductive patterns on flexible circuits.

Automotive: Applying sound-damping or protective layers on components.

Textiles: Creating waterproof/breathable zones in sportswear or outdoor gear.

 

Product sample for reference:

 

Packaging and delivery:

 

 

FAQ:

1. What industries use this production line?

Packaging: For patterned adhesive tapes and labels.

Textiles: For patterned fabric coatings in apparel and industrial textiles.

Medical: For adhesive products used in medical devices and bandages.

It can also be used in a number of other areas.

2.What are the advantages of using this production line?

High Precision: Ensures consistent pattern application.

Efficiency: Fully automated operation reduces labor costs and increases output.

Flexibility: Can handle different materials and patterns.

Cost-Effective: Minimizes material waste and energy consumption.

Scalability: Suitable for both small and large-scale production.

3.Can the machine be customized for specific needs?

Yes, it can be customized to meet customer needs.

4. What is the typical production speed of this machine?

The production speed varies depending on the substrate, coating material, and pattern complexity. However, most machines operate at speeds ranging from 5 to 80 meters per minute, ensuring high throughput for industrial applications.

5.How can I learn more about your company?

Please leave a message on the website with your email address or phone number, and the sales manager will send you the catalog by E-mail or call you directly.Also welcome to visit our company!

6.How can I get quotes, samples, mass production?

You can immediately contact us to tell us your needs, and your detailed communication for you to customize the corresponding appropriate machine, according to the situation of the quote.

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