3 Layers ABC 1000mm Co-extruded Stretch Film Making Machine For Hand-packing

Machine video：

Machine introduction:

The 3 Layers ABC Co-extruded Stretch Film Machine is a state-of-the-art production line engineered for the highly efficient manufacturing of premium-grade hand stretch film. Utilizing advanced multi-layer co-extrusion technology (ABC structure), it integrates automated dosing, precision extrusion, high-speed cooling, and intelligent winding into a seamless process. Designed specifically for materials like LLDPE and MLLDPE, this machine excels in producing films with superior puncture resistance, cling properties, and load-holding force, making it an ideal solution for demanding manual packaging applications across various industries.

Main features:

1.Three-Layer Co-extrusion Technology: Features an ABC layer structure, allowing for strategic material distribution in each layer (e.g., a tacky outer layer, a strong middle layer, and a resilient inner layer) to optimize film performance for hand-packing.

2.Fully Automated Precision Dosing & Mixing: An integrated weightless automatic dosing system ensures precise formula control, guarantees consistent film quality, and significantly reduces labor costs and human error.

3.High-Speed Production with Instant Cutting: A latest-generation winding system enables instant film cutting and quick roll changes at a designed linear speed of up to 150 M/min, maximizing productivity and minimizing material waste between rolls.

4.Advanced Energy & Temperature Management: Equipped with imported energy-efficient motors and an optional Huang Yan inner heating T-die, which can reduce heating energy consumption by up to 30% compared to traditional systems.

5.Efficient High-Speed Cooling: A large-diameter cooling roller with a special internal flow design ensures rapid and uniform film cooling, which is critical for maintaining clarity and physical properties at high production speeds.

6.Professional Screw & Stable Extrusion: The screw design, complemented by a gem treatment device and precise air-cooling heating, ensures exceptionally stable melt flow and consistent extrusion output.

Technical parameter:

No.	Item	Specs
1.	Model:	HYCPE-1000-80/60/60
2.	Industrial Power Supply	380V
3.	Total Power	120 KW
4.	Main Raw Material	LLDPE, LDPE (few) & MLLDPE
5.	Thickness of Film	12~50 microns (minimum thickness can be 8 microns)
6.	Width of the Useful Film	Maximum width: 1000 mm
7.	Film Layer Structure	ABC three layers
8.	Designed Linear Speed	150M/min
9.	Extrusion Output	150-180kgs/h
10.	Dimensions (L×W×H)	7*3*2 M (for reference only)
11.	Gross Weight	5500kgs (for reference only)

 

Advantage：

1.Formula Flexibility & Cost Savings: The multi-layer design provides unparalleled flexibility in raw material usage, allowing for cost-effective formulas tailored to specific customer needs without compromising film performance.

2.Zero-Waste Production: An integrated online recycling system instantly recovers and reuses 100% of the trimmed edge materials back into the production process, achieving virtually zero material waste and lowering raw material costs.

3.Uninterrupted Operation for High OEE: The hydraulic screen changer allows for filter replacement in under 2 seconds without stopping production, ensuring maximum machine uptime and Overall Equipment Effectiveness (OEE).

4.Built for Durability & Reliability: Key components like the optional Germany 2311/P20H steel T-die (150% harder than standard 45# steel) and premium Siemens PLC and contactors ensure long service life, minimal maintenance, and reliable operation in continuous production environments.

5.Enhanced Output with Material Versatility: The high 34:1 L/D screw ratio increases extrusion output by 20-40% and is capable of processing up to 100% recycled content, supporting both productivity and sustainability goals.

Applications:
This machine produces high-performance stretch film that is essential for:

1.Logistics & Warehousing: Unitizing and securing palletized loads of boxes, bags, and industrial goods for storage and transport.

2.Manufacturing & Distribution: Protecting and bundling products such as building materials, paper rolls, and furniture components.

3.Food & Beverage: Stabilizing pallets of canned goods, beverages, and other packaged food items.

4.Agriculture: Securing baled hay, straw, and other agricultural produce.

 

Machine parts:

 

 

 

 

Product sample for reference:

Packaging and delivery:

FAQ:

Q1: What does "ABC" in the 3-layer structure mean?
A: "ABC" refers to a three-layer co-extrusion where each layer (A, B, and C) can be formulated with different grades or types of polyethylene (e.g., different melt indexes or tackifier levels). This allows engineers to create a film where, for instance, Layer A provides excellent cling, Layer B offers high strength, and Layer C ensures good puncture resistance, resulting in a superior overall performance.

Q2: How does the auto dosing system improve film quality?
A: The weightless automatic dosing system continuously and precisely meters each raw material component according to the preset formula. This eliminates the inconsistencies of manual batching, ensuring every batch of film has identical mechanical properties, thickness, and cling performance.

Q3: What is the benefit of the instant film cutting feature?
A: The instant cutting mechanism within the winding system allows an operator to cut and seal the film at the exact moment a roll reaches its target length, and immediately start a new roll. This eliminates film waste between rolls and dramatically reduces downtime during roll changes, boosting overall line efficiency.

Q4: Can this machine produce very thin film?
A: Yes. The machine is designed to produce film with a standard thickness range of 12-50 microns and is capable of achieving a minimum thickness of 8 microns, which is ideal for producing lightweight, cost-effective hand film for light-duty applications.

Q5: How does the optional inner heating T-die save energy?
A: The Huang Yan inner heating T-die incorporates heating elements directly within the die body, applying heat more efficiently to the polymer melt. This targeted heating reduces thermal loss compared to traditional externally heated dies, leading to energy savings of up to 30%.

Q6: Is the machine difficult to operate?
A: No. The system is controlled by a user-friendly Siemens PLC interface with a touchscreen HMI. Operators can easily set parameters, monitor all process variables (temperatures, speeds, pressures), and access automated fault diagnostics, making operation straightforward.

Q7: What kind of after-sales support is typically provided?
A: Comprehensive support is standard, including detailed installation guidance, on-site or remote operator training, a complete set of technical manuals, and the provision of a spare parts list. Technical support is available to assist with any operational or maintenance inquiries.

Q8:How can I learn more about your company?

Please leave a message on the website with your email address or phone number, and the sales manager will send you the catalog by E-mail or call you directly.Also welcome to visit our company!

Q9:How can I get quotes, samples, mass production?

You can immediately contact us to tell us your needs, and your detailed communication for you to customize the corresponding appropriate machine, according to the situation of the quote.

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