HOWIE Plastics-Packaging Equipment Production Solutions
Turnkey Manufacturing Solutions from Plastic Extrusion to Recycling
HOWIE delivers integrated, industrial-grade flexible packaging production systems for manufacturers worldwide. Backed by 15+ years of engineering experience and customized line integration, we help packaging companies optimize output, reduce material waste, and scale operations.
Why Choose HOWIE
Turnkey Integration
End-to-end workflow synergy from raw resin to finished packaging.
Tailored Engineering
Production lines customized to local materials, floor layouts, and target output.
Industrial Reliability
Heavy-duty machines built for 24/7 operation with rigorous pre-shipment testing.
Global Support
Comprehensive after-sales service, including remote diagnostics, on-site installation, and guaranteed spare parts.
Flexible Packaging Production Process
Film Extrusion
1
>>
Flexographic/Gravure Printin
2
>>
Slitting & Converting
3
>>
Automated Bag Making
4
>>
Quality Inspection
5
>>
In-House Recycling
6
Core Production Solutions
Plastic Film Manufacturing Solution
High-precision extrusion for consistent downstream performance.
Materials: LDPE, HDPE, LLDPE, PP, recycled resins, and multi-layer structures.
Equipment: Single-layer, double-layer, ABA co-extrusion, and multi-layer film blowing lines.
Key Specs & Advantages:
Thickness Control: ±3% tolerance for optimal downstream printing and sealing.
Flexible Configurations: Die heads up to 2000 mm width; outputs ranging from 50 to 500+ kg/h.
Energy Efficiency: Inverter-controlled motors reducing energy consumption by up to 20%.
Flexible Packaging Printing Solution
High-speed graphic printing for superior market appeal.
Applications: Food packaging films, retail shopping bags, industrial wrapping, and pouches.
Equipment: Central Impression (CI) flexo printers, stack-type flexo printers, and high-speed gravure machines.
Key Specs & Advantages:
Registration Accuracy: Electronic color registration maintaining ±0.15 mm precision at speeds up to 120 m/min.
Multi-Color Capability: 2-color to 8-color configurations for complex branding.
Durability: Ceramic anilox rollers and doctor blade systems for consistent ink transfer.
Plastic Bag Production Solution
Automated high-speed converting systems.
Applications: T-shirt bags, flat garbage bags, courier mailing bags, zip-lock food bags, and heavy-duty sacks.
Equipment: Automatic T-shirt bag makers, side/bottom sealing machines, and courier bag lines.
Key Specs & Advantages:
High-Speed Output: Servo-driven cutting and sealing systems achieving 300+ pcs/min.
Sealing Strength: Temperature-controlled sealing bars ensuring high tensile strength and leak-proof seams.
Quick Tooling Change: Modular design enabling size and style changeovers in under 30 minutes.
Plastic Recycling Solution
Sustainable closed-loop in-house waste management.
Materials: LDPE/HDPE film trim, production scrap, stretch film waste, and rejected rolls.
Workflow: Shredding ➔ Washing/Densifying ➔ Melt Extrusion ➔ Pelletizing ➔ Clean Granules
Business Benefits:
Cost Reduction: Re-pelletize scrap directly into the extrusion line to lower raw material costs by up to 25%.
ESG Compliance: Minimize environmental footprint and meet international sustainability mandates.
High Purity: Integrated degassing systems remove moisture and volatiles for uniform plastic pellets.
Complete Line Integration
Customized factory planning and engineering.
Step 1: Requirement Analysis: Evaluation of target products, raw material costs, labor rates, and floor space.
Step 2: Custom Design: Delivery of 2D/3D factory layouts, utility specifications (power/water), and equipment pairing.
Step 3: Manufacturing & Audit: Rigorous testing under simulated factory load conditions prior to export.
Step 4: Global Deployment: On-site mechanical installation, PLC calibration, and operator training.
Real-World Success Story
Project Highlight: Capacity Expansion in South America
Client Challenge: A growing retail bag manufacturer needed to scale production while cutting virgin material waste from edge trims.
HOWIE Solution: Delivered a turnkey production line featuring ABA 3-layer film blowers, a 6-color flexo printer, high-speed T-shirt bag makers, and an in-line recycling extruder.
Result: Reduced raw material costs by 18% through recycled scrap integration, doubled daily output, and secured major supermarket supply contracts within 6 months.