What are the options for garbage bags making equipment? Production Capacity and Cost Analysis of Automatic Bagging Machine
A lot of entrepreneurs who want to get into the garbage bag business are most concerned about choosing the right fully automated bag maker. Many novices focus only on equipment quotations, ignoring capacity matching and combined operating costs, resulting in overcapacity or failure to meet orders, and large losses of raw materials. When choosing the garbage bag bagging machine, not only the price of the single machine should be considered, but also the production capacity requirement, product type, total cost and other factors should be evaluated comprehensively. Combining with industry practice, this paper analyzes the production capacity and cost of fully automated bagging machine to help entrepreneurs make reasonable choices.
First, the model should be based on the main product, as the capacity of different types of garbage bags varies greatly. At present, the main garbage bag bagging machine in the market is divided into flat bag bagging machine, continuous garbage bag bagging machine and waistcoat bag bagging machine. Flat-mouth automatic bagging machine has simple structure and the quickest production speed. It can produce 120 to180 bags per minute, which is suitable for the production of ordinary household and hotel garbage bags. The entry threshold is low. Continuous roll bag machines require additional breakpoint indentation and winding processes that can slow down to 80-130 pieces per minute. Mainly used in the supermarket commonly used hand-torn continuous garbage bags. The waistcoat bagging machine has the largest process flow, requires stamping and processing molding, and has the lowest production capacity of 60-100 pieces per minute. Mainly used to thicken kitchen waste bags. The first step in choosing is to identify the main product rather than blindly go for the high-speed model.
Second, match capacity to the size of the order. Small-batch small processing plants rely on local wholesale. Choose from small and medium-sized fully automated flat-bag bagging machines to balance production and investment. If orders are stable and suppliers exceed quotas, choose a continuous roller. If you specialize in thick, hand-held garbage bags, choose equipment that specializes in vest bags. It should be noted that the maximum speed marked on the device is theoretical production capacity. In actual production, the replacement of coil, debugging, equipment maintenance and defect loss of product need to be considered. Actual effective capacity is generally 70 to 80 per cent of theoretical value. If orders are estimated on the basis of theoretical capacity, it is easy to encounter a shortage of capacity.
The second most important concern is cost breakdown, and the total cost is not just equipment procurement cost. The first is equipment procurement costs. Flat mills have the lowest price, followed by continuous rolling mills, while waistcoat bags were more expensive and varied widely depending on the configuration. High-end models are equipped with independent temperature control and precision correction systems. Although the purchase price is higher, the scrap rate is lower, which can save the cost of raw materials in the long run.
Second, production and operating costs, mainly including plastic film raw materials, electricity, labor costs, maintenance and so on. Raw materials are the biggest expense, accounting for over 80% of production costs. Automatic bagging machine is highly automated, requiring only one worker on duty to replace film rolls, packaging finished products, low labor costs. In terms of electricity costs, the equipment mainly consumes electricity of the heat seal heating system, and the power consumption of high-speed model will increase accordingly. The cost of maintaining the equipment cannot be ignored. Hot sealing knives, rubber rollers and cutlery are all vulnerable parts that need to be replaced and maintained regularly. High-quality equipment with longer service life reduces downtime and maintenance losses.
When choosing, avoid some common pitfalls. Don't blindly pursue broad-band models. If only small and medium-sized garbage bags are produced in the long run, choosing broad-band equipment will increase energy consumption, so don't just quote and ignore after-sales service. Bagging machine belongs to mechanical equipment, later debugging and accessories supply is very important. The after-sales service ability of the manufacturer directly influences the steady operation of the production line. In the meantime, a pilot production stage needs to be reserved. Before purchase, a film of normal thickness can be produced to test the sealing effect and scrap rate.
Taken together, the core logic in selecting a fully automated garbage bag maker is to place an order for the product, select the product model, and comprehensively assess production capacity and full cycle costs. Small starter preferred flat machine, commercial and supermarket continuous roller bag selection continuous roller machine, hand-held thickening bag selection vest bag. Comprehensive consideration of equipment procurement costs, raw material loss, labor maintenance and other comprehensive costs, can not blindly pursue high-speed, high-end equipment, nor blindly pursue low prices. Only by choosing equipment suitable for the size of your order can you ensure the stability of production, control production costs and improve profit margins.
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