Die-Cutting & Slitting Rewinding Machine

Machine operation video：

Machine introduction:

Die-Cutting & Slitting Rewinding Machine is an advanced three-axis processing system designed for high-efficiency, automated production of pressure-sensitive labels and adhesive materials. Developed to meet global market demands, it integrates multiple processes-including unwinding, correction, die-cutting, waste stripping, slitting, rewinding, labeling, and finished product handling-into one continuous, automated workflow. Suitable for both inline and offline operation, the machine supports paper cores from 1 inch to 3 inches in diameter, delivering precision, flexibility, and reliability for modern label converting applications.

 

Key Features & Advantages:

1.Full Automation: From unwinding to ejection, reducing labor and boosting productivity.

2.High-Speed Precision: Ultrasonic edge guiding + tension control + hydraulic die-cutting ensure accuracy in both axial and radial directions.

3.Quick-Change Design: Drawer-style die-cutting unit and slitting system allow fast tooling changes and minimal downtime.

4.Durability: Made with high-quality materials and imported bearings; nitrogen-treated alloy steel screws and barrels.

5.Flexible Operation: Works inline or offline; supports a wide range of core sizes and materials.

6.User-Friendly: Touchscreen interface with simplified programming-new operators can learn in under 30 minutes.

 

Technical parameter:

Model	HYDC-570
Max Speed	150 m/min
Max Feed Width	570 mm
Max Die-Cutting Width	550 mm
Max Unwind Diameter	1200 mm
Max Rewind Diameter (Die-Cut)	200 mm
Min Slitting Core Diameter	25 mm
Max Slitting Core Diameter	76 mm
Raw Material Core Inner Diameter	76 mm
Power Supply	380V / 50Hz / 3HP
Air Supply	0.8 MPa, 1.5 m³/min
Machine Dimensions	4350 × 2200 × 2000 mm
Machine Weight	5.0 Tons

 

Machine Components:

1. Automatic Unwinding System
Responsible for automatically loading and feeding raw material rolls into the production line, enabling continuous material supply and reducing manual intervention.

2. Automatic Edge-Guiding System
Utilizes ultrasonic sensors to detect and automatically correct lateral material deviation in real-time during high-speed operation, ensuring the material follows the preset path accurately throughout slitting, die-cutting, and rewinding processes, guaranteeing axial die-cutting accuracy of the final product.

3. Dual-Station Die-Cutting System (Optional)
Employs high-precision hydraulic drive technology to provide continuous and stable pressure output. The hydraulic damping system automatically absorbs shock and vibration, significantly extending blade life by up to 40% and effectively eliminating label burrs and adhesive bleed. Integrated with color mark sensors and real-time correction for precise registered die-cutting. The unique drawer-style design revolutionizes mold change efficiency-the entire die-cutting unit can be fully extracted from the machine body without disassembling the magnetic cylinder or recalibrating.

4. Tension System
Applies precise, stable, and adjustable tension to the running material throughout the entire process (from unwinding, through the die-cutting and slitting zones, to rewinding), maintaining coordinated tension across all sections. This is crucial for ensuring radial die-cutting registration accuracy and achieving tight, neat rewound rolls.

5. Independent Waste Stripping System
This system operates synchronously at high speed with the die-cutting host and rewinding section, efficiently removing matrix waste generated during die-cutting. It prevents waste breakage or accumulation, avoiding bottlenecks in the entire production line and ensuring continuous operation.

6. Slitting System
Allows operators to easily and quickly adjust the engagement of the upper and lower blades (including gap and overlap). The entire slitting system features a modular design that can be pulled out as a whole, making blade changing simple and efficient. The blade holders offer extreme rigidity, ensuring no vibration or displacement during slitting, thereby guaranteeing slitting quality.

7. Cutting System
Powered by a stepper motor, it precisely cuts the die-cut and slit web into specific lengths as required by customer orders. The system ensures accurate cut-to-length positioning with clean cuts and burr-free cross-sections.

8. Labeling System
Also driven by a stepper motor,works with an independent negative pressure air source. The system precisely controls the pickup and application of tail labels, ensuring they are attached to the finished rolls quickly, flatly, and accurately.

9. Core-Inserting System
Automatically inserts paper or plastic cores of specified sizes into the finished rewound material, providing support for the finished rolls and automating the rewinding and coring process.

10. Finished Product Ejection System
Automatically unloads the finished rolls from the main machine shaft and conveys them to a designated location after the rewinding and core-inserting processes are completed, finalizing the production cycle.

11. Electrical Control System
Serving as the machine's brain, it utilizes an industrial multi-core processor and high-speed PLC with an extremely fast command execution speed (≤0.08μs), enabling millisecond-level response and precise synchronization of all units including die-cutting, slitting, and rewinding. Equipped with a full-color industrial touchscreen for real-time display of production data and fault alarms. Its user-friendly programming interface allows new operators to master the entire workflow within 30 minutes.

12. Magnetic Cylinder Transfer Cart
This is a dedicated auxiliary tool used for the safe and convenient transportation and replacement of the heavy and precision magnetic cylinders within the die-cutting unit, reducing labor intensity and protecting key components from damage.

 

Application fields：

Pressure-sensitive labels

Printed base materials

Adhesive tapes and films

Industrial and export product packaging

Liquid packaging labels

Any flexible material requiring die-cutting, slitting, and rewinding

 

Detail photo：

 

Packaging and delivery:

 

 

FAQ:

Q1: Can the machine run both inline and offline?
A: Yes, it is designed for flexible integration into existing lines or standalone operation.

Q2: How is misalignment during high-speed operation prevented?
A: The ultrasonic edge-guiding system detects and corrects lateral deviation in real time.

Q3: What is the benefit of the dual-station die-cutting system?
A: It enables continuous production with quick die replacement, increasing output and reducing downtime.

Q4: What types of cores are supported?
A: The machine handles paper cores from 1 inch (25 mm) to 3 inches (76 mm) in diameter.

Q5: Is operator training required?
A: The intuitive touchscreen interface allows new operators to learn the full workflow within 30 minutes.

Q6:How can I learn more about your company?

A:Please leave a message on the website with your email address or phone number, and the sales manager will send you the catalog by E-mail or call you directly.Also welcome to visit our company!

Q7:How can I get quotes, samples, mass production?

A:You can immediately contact us to tell us your needs, and your detailed communication for you to customize the corresponding appropriate machine, according to the situation of the quote.

 

Hot Tags: die-cutting & slitting rewinding machine, China die-cutting & slitting rewinding machine manufacturers, suppliers, factory