Hydrogel Cooling Patch Coating Machine

Machine video：

Machine introduction:

The Hydrogel Cooling Patch Coating Machine is a professional roll-coating and flat-pressing gel production equipment. With a scientifically designed overall structure, it integrates dual unwinding systems, a transmission system and a pneumatic system, and is dedicated to the continuous and automated production of various gel products.

This equipment supports raw materials with a width of 350-530mm, delivers a maximum effective coating width of 490mm, and operates at an adjustable production speed of 1-18m/min. It is equipped with brand-grade core electrical and pneumatic components, and a user-friendly control system, ensuring stable performance, convenient operation and easy maintenance. The complete supply solution also includes a 60L vacuum mixing tank and an automatic film loader to meet full-process production demands.

Main features:

1. Adopts roll coating and flat pressing coating method, with an effective coating width of 350-490mm.

2. Two glue application roller shafts are independently controlled by servo systems, reaching a coating uniformity of ±5%.

3. Equipped with two single-axis unwinding stations, supporting separate feeding of PET film and elastic fabric.

4. The main frame is precisely machined by CNC gantry boring and milling center with anodizing hardening treatment.

5. 10-inch industrial color HMI is configured with independent function pages and built-in troubleshooting guidance.

6. Multi-position emergency stop buttons and regional protective devices are arranged to ensure production safety.

7. Production speed is adjustable from 1 to 18m/min, compatible with raw materials with width of 350-530mm.

8. All rollers adopt easy-to-clean surface design, with bearings easy to disassemble and install for maintenance.

 

 

Technical parameter:

Parameter	Specification
Coating Width	490mm
Coating Weight	100-160g/m2±5%
Machine Speed	18m/min
First Unwinding Diameter	650mm
Second Unwinding Diameter	700mm
Adhesive Type	Hydrogel
Power Supply	230 V, 3-phase, 60 Hz,Installed power：6.3KW
Air Pressure	≥4-6bar
Coating method	Roll coating, flat pressing

 

Advantage：

1. Dual-servo independent control system guarantees stable coating precision and consistent product quality.

2. Dual unwinding design adapts to various substrates and diversified hydrogel product formulations.

3. High-precision CNC machined body with anti-corrosion treatment delivers long service life.

4. Modular and humanized structure greatly reduces the difficulty of daily operation and maintenance.

5. Full-range safety configuration effectively avoids operational risks and electrical failures.

6. Core components are from well-known brands, with reliable performance and convenient spare parts supply.

7. One-year warranty plus on-site installation and training service helps customers start production quickly.

8. Complete set of equipment including vacuum mixing tank and film loader covers the full production process.

Application fields：

1.Medical and health care industry: production of hydrogel fever cooling patches, cold compress patches, eye care patches and medical gel dressings.

2.Personal care industry: manufacturing of hydrogel facial masks, moisturizing patches and other skincare gel products.

3.Physiotherapy and health care industry: production of health care patches, analgesic patches and hydrogel electrode sheets for physiotherapy instruments.

4.Flexible composite processing: gel coating processing of various film and fabric substrates.

 

Machine parts:

 

Packaging and delivery:

 

 

 

FAQ:

Q1: What is the trade term of this quotation?

A: The quotation is based on FOB Ningbo.

Q2: What is the warranty period of the equipment?

A: The Hydrogel Cooling Patch Coating Machine comes with a 1-year warranty. The supplier is responsible for on-site installation, commissioning and technical training for operators.

Q3: What is the production speed range of the equipment?

A: The design rate is 18m/min, and the actual production speed is adjustable from 1m/min to 18m/min.

 

Q4: What are the power and compressed air requirements for the equipment?

A: Power supply: 230V, 3-phase, 60Hz, with an installed power of 6.3KW. The required working air pressure is ≥4-6bar.

 

Q5: What is the delivery lead time after order confirmation?

A: The delivery period is within 50 working days after the order takes effect.

Q6: How long is the quotation valid?

A: This quotation is valid for 7 days.

Q7: What is included in the standard supply scope?

A: The standard supply includes 1 set of Hydrogel Cooling Patch Coating Machine, 1 set of 60L vacuum mixing tank, 1 set of automatic film loader, as well as the equipment operating manual, common spare parts and special tools.

Q8: What are the dimensions and weight of the main machine?

A: Length: 5000mm, Width: 2300mm, Height: 1888mm, Weight: about 1100kg.

Q9: What is the coating weight range and its tolerance?

A: The common coating weight is 100-160g/m², with a uniformity tolerance of ±5%.

Q10: How is the on-site commissioning service charged?

A: No labor fee is charged for the first on-site commissioning. The customer only needs to bear the round-trip air tickets, visas, accommodation, meals and transportation expenses of the after-sales personnel. At least 2 after-sales engineers will be dispatched for each commissioning service.

 

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